Why Efficient Systems Fail and How Industry 5.0 Survives

 By Muhammad Ali Khan ICS/ OT Cybersecurity Specialist - AAISM | CISSP | CISA | CISM | CEH | ISO27001 LI | CHFI | CGEIT | CDCP

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Why Efficient Systems Fail

Modern industrial systems are built to be lean, fast, and optimized for peak performance. In the pursuit of efficiency, redundancy is eliminated, margins shrink, and processes become tightly coupled.

Now, this works well under normal conditions, but when disruptions occur,  unexpected interactions, cyber incidents, or operational anomalies , the system has little capacity to adapt. What appears efficient on paper becomes brittle in reality, where variability is unavoidable.

How Industry 5.0 Survives

Industry 5.0 challenges the idea that maximum efficiency equals success. Instead, it reintroduces human judgment, resilience, and adaptability into industrial design. By balancing automation with human oversight and designing systems that expect change rather than resist it, Industry 5.0 creates operations that can absorb shocks, recover quickly, and continue safely.

Survival, not just optimization, becomes the true measure of progress.

Location: United States

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